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EB Weld Engineer

Company: Bodycote
Location: Berlin
Posted on: September 25, 2022

Job Description:

EB Weld Engineer Our people are the heart of our business. As the world's largest provider of thermal processing services, Bodycote employs thousands of highly skilled staff around the globe, some of the best engineers, scientists and technicians in the industry. Come join our team! Summary: This role is a direct report to the General Manager for a heat treatment plant in Berlin, CT that supports the aerospace, defense and energy industries. The Weld Process Engineer will be responsible for process planning, design of shop layout, equipment selection, setting up/ commissioning of manufacturing equipment for EBW, X-Ray, and rough machining. The job includes development and qualification of machines, process certification, welding parameter development/certification and implementation to production operations. Major Responsibilities: Development, maintenance and evaluation of weld schedules and fixtures for welding. Do the tests to weld all new products and write the procedure for all new products as per industry and customer standards. Familiarity with GE and P&W procedures and approval processes a plus. Create a program for and assist operations in completing machine maintenance/upkeep, fixture design and management, and daily/weekly/etc. preventative maintenance activities including; maintaining the generator, clean the chamber, check the pumps, changing filament, etc. Provide input/review to hardware and tooling design, review of specifications and shop processing procedures, training and certification, oversight of 1st article welding, CNC programming, efficiency improvements and review of suppliers and welding materials. Train operators, dispositioning non-conforming items, input to Material Review Board, to address manufacturability issues, to maintain and revise relevant procedures and specifications, provide oversight of daily welding activities. In addition to in-house activities shall be responsible for coordination of outside vendor services including lab, x-ray, and machining vendors. Facilitate Continuous Improvement Activities. Help lead Process Failure Mode and Effects Analysis (PFMEA), create Control Plans, and perform Root Cause Analysis. Responsible for process planning, design of shop layout, equipment selection, setting up/ commissioning of manufacturing equipment for EBW.We are seeking candidates with the following qualifications: This position must satisfy ITAR compliance requirements, therefore candidates must be U.S. Citizens or Permanent Resident Card Holder Bachelor's Degree in Mechanical, Production or Welding Engineering Minimum of 8-10 years hands on experience in manufacturing engineering & should know about EBW machines (Hamilton Standard W-2 models and Hawker-Siddley Model #EBW-15 Experience in other welding techniques including GTAW, resistance welding, machining, Non Destructive Testing & thermal processing of Aerospace materials. Understanding of NDT involved in the products after EBW/conventional welding & be able to interpret results and take corrective actions wherever required. Knowledge of CNC controls and systems and understanding of basic programming. Understanding of metallurgy and basic metallographic methods. Knowledge of raw materials particular experience working with titanium, aluminum alloy, stainless, Inconel & other aerospace alloys. Bodycote has a longstanding commitment to provide a safe, quality-oriented and productive work environment and for these reasons all applicants in the United States who receive a conditional offer of employment must undergo a drug screen before employment begins. EOE/Minority/Female/Disabled/Veteran

Keywords: Bodycote, New England , EB Weld Engineer, Engineering , Berlin, Northeast

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